The Thermaltronics Robot System incorporates innovative design concepts and precision components to ensure accuracy. The combination of high precision hardware and intelligent software ensures precision soldering and low operator training costs.
- 8-Axis Soldering/Dispensing Platform
- Full vision mapping & Fiducial Marks
- Laser Height Measurement
- Curie Heat Technology provides precise temp. control
- Flux & Solder Paste dispensing
- Intelligently compensates for PCBA variance
- Fume extraction
- PCB Loader w/Preheater (Optional)
Unlike typical Cartesian robots the Thermaltronics Robot, Model TMT-R9900S, is equipped with full vision, (eyes) to verify the procedure being undertaken and does not simply follow a pre-determined program. In this respect it has an observation mode, a verification mode and as a result – a decision making capability. (Basically a brain). This capability of collecting and utilizing data for production processing is one of the most important factors necessary to meet the requirements of Industry 4.0 standards.
Through the use of servo motors and precision ballscrews, the Thermaltronics Robotic system is able to accurately meet the requirements of high speed operation, repeatability and durability.
The software is designed to transform system commands into functional operating procedures and with its 8-axis capability, 360° independent fixture rotation, solder tip and solder wire feeding operation from separate axis control, the applications extend beyond conventional soldering and dispensing operations.
Application programming is made simple by using full image-merging and mapping techniques.
Dynamic laser height measurement/adaptive control, ensures precision soldering repeatability.
A full vision mapping and matching system, provides for intelligent decision making during procedural operations.
| Input Line Voltage: | TMT-R9900PS-2 | 220-240 VAC | |
| Servo Motor Axis: | 8 Axes | ||
| Camera View | 450mm x 550mm | ||
| PCBA Max Size | 450mm x 550mm | ||
| Soldering Region Max Size | 450mm x 450mm with rotation | ||
| Dynamic Range of Shaft: | X-Axis | 550mm | |
| Y-Axis | 800mm | ||
| Z1, Z2 Axis | 150mm | ||
| Rotation Axis | 360° | ||
| Shaft Speed: | X, Y Axis | 0.1mm - 1200mm/sec | |
| Z Axis | 0.1mm - 800mm/sec | ||
| Rotation Axis | 0.1 - 360°/sec | ||
| Position Repeatability: | X, Y, Z Axis | ±0.01mm | |
| Rotation Axis | ±0.02° | ||
| Rotation Platform: | Repeatability | sec ±5 (0.001°) | |
| Accuracy | sec ±10 (0.002°) | ||
| Paralellism | ±0.005mm | ||
| Concentricity | ±0.01mm | ||
| Camera | Resolution: | 0.015mm | |
| Sensor | 1/2" CMOS | ||
| Pixel Size | 6.2 x 5.2 Micron | ||
| Air Pressure: | Max. 6 Bar / 120 PSI | ||
| Solder Wire Diameter Range: | 0.3mm - 1.6mm | ||
| Controller: | Industrial Computer w/Proprietary Software | ||
| Operating System: | Windows 10 Professional | ||
| Soldering System: | 120 watts (40 watts RF output) | ||
| Curie Heat Technology: | 250°C - 500°C (382°F - 932°F) | ||
| Power Consumption: | 2.2 KVA | ||
| Size (W x H x D): | 1600mm (H) x 1452mm (D) x 1000mm (W) | ||
| Weight: | 750 KG (1650 LBS) | ||
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